From idea to physical component

Prototype &
Manufacturing Support

SOLIDSTEAD can design and produce suitable FDM 3D-printed prototypes and parts in house. When a project needs another process, material, tolerance, finish or quantity, a suitable external manufacturing route can be assessed for that specific job.

How it is delivered: FDM 3D printing is available in house for suitable work. CNC machining, resin printing, SLS/MJF, laser cutting, sheet-metal fabrication, welding, specialist finishing and larger production runs remain subject to project-specific external supplier assessment and written quotation.

The model

Design and suitable FDM printing by
SOLIDSTEAD.
Specialist production sourced when required.

The production route can be selected around geometry, material, tolerances, quantity, finish, lead time and budget rather than forcing every project through the same process.

Depending on the agreed scope, SOLIDSTEAD can design and FDM-print a suitable part in house, or prepare production files, request specialist supplier quotations and coordinate an agreed external route.

✓ One design contact ✓ Process assessed against the part requirements ✓ In-house FDM 3D printing for suitable work
3D
IN-HOUSE FDM Prototypes & functional parts
CNC
CNC MACHINING Machined parts to supplier-confirmed requirements
SM
SHEET METAL Cut, formed & fabricated components
FN
FINISHING Surface treatments & final finish
SOLIDSTEAD DESIGN + COORDINATION
IN-HOUSE FDM OR ASSESSED SUPPLIER • AGREED PROJECT ROUTE
Manufacturing routes

The right route for each part.

Suitable FDM work is produced in house. Other processes remain dependent on the capability, availability and commercial terms of the supplier assessed for the specific project.

FDM

In-House FDM 3D Printing

Suitable prototypes, fit checks, brackets, enclosures, jigs, fixtures and low-risk functional parts. Material, geometry, finish, loading and intended use are reviewed before acceptance.

SLA

Resin / SLA

High-detail prototypes and components where surface detail is important.

SLS

SLS / MJF

Engineering polymer components and batches through suitable specialist suppliers.

CNC

CNC Milling & Turning

Machined metal or plastic parts where material properties, finish or tighter tolerances require subtractive manufacturing.

SM

Sheet Metal & Laser Cutting

Cut, folded and fabricated components where sheet processes are the appropriate route.

FIN

Finishing & Small Runs

Where available: finishing, prototype assembly and repeat or low-volume production coordination.

Managed workflow

A controlled route into production.

01Requirement

Use, geometry, quantity and constraints.

02Design

CAD model and agreed drawing data.

03DFM Review

Process, material, tolerances and finish.

04Route & Quote

In-house FDM or a suitable specialist option.

05Approval

Agreed model/drawing revision is frozen.

06Production

Manufacture, agreed checks and delivery.

SOLIDSTEAD's role

Engineering support around the manufacturing order.

Manufacturing Preparation

Models, drawings, revision control and supporting data prepared to the agreed scope for supplier review.

Process Selection

Help assess whether a part is better suited to printing, machining, sheet metal or another route.

Supplier Coordination

Request quotations, communicate design intent and manage technical questions through the agreed scope.

Material & Finish Definition

Define required material, finish and critical tolerances as part of the project information.

Revision Approval

Confirm the agreed model/drawing revision before external production begins.

Inspection Requirements

Where required, inspection or verification expectations can be agreed with the supplier selected for the specific project.

Initial project focus

Practical prototype and non-safety-critical work.

In-house FDM work is intended for suitable prototype, fit-check and general low-risk applications. Other manufacturing routes remain project-specific while supplier relationships, processes and quality controls develop.

Typical early applications: brackets, enclosures, mounts, adapters, prototype housings, jigs, fixtures, workshop aids, automation components and general non-safety-critical replacement parts. Regulated or safety-critical work is subject to appropriate competence, standards, traceability and insurance and may be declined.

Discuss a part

Need it designed, printed or prepared for manufacture?

Tell SOLIDSTEAD what the component needs to do, along with any preferred material, quantity, process or deadline.

Start a Project Enquiry →